Description
JOB SUMMARY
Responsible for routine maintenance of all instruments and automation equipment. Monitor and report spare availability and consumption pattern to avoid nil-stock for all spare parts. Carry out Minor modifications to support the production process and recommend replacement for obsolete spares.
MAIN RESPONSIBILITIES
Work with process control systems including programmable logic controllers, sensors and actuators
Consult manuals, read and interprete circuit diagrams and schematics for installed instrumentation and automation equipment
Repair and adjust system components or remove and replace defective parts
Installing control and measurement instruments on existing or new plant equipments
Inspect and test operation of instruments and systems to diagnose faults using pneumatic, electrical and electronic testing devices and precision measuring instruments
Repair and adjust system components such as sensors, transmitters and programmable logic controllers or remove and replace defective parts
Maintenance of both analog and digital field instruments such as level, pressure, position, limit, speed, temperature, flow, and weight sensors, actuators and gas analysers
Calibrate field instruments such as weigh feeders, beltscales, as well as level pressure, temperature transmitters, and flow meters according to manufacturers specifications or business best practices.
Perform scheduled preventive maintenance work and complete pre-start up test and generate maintenance reports
Install control and measurement instrument on existing and new plant equipment and processes under the supervision of the automation/ instrumentation engineer
Use the SAP to facilitate proper scheduling, planning of work, and execution; respecting safety of equipment and people in the plant
Consult with Central Room Operators for diagnosis of field instrument faults to minimize downtime
Support the installation, modification, testing and operation of automation and instrumentation systems and generate document reports for tasks carried out
Troubleshoot failures with process control system involving electrical and mechanical equipment and instrument
Record and report specific electrical energy consumed in all shops accross the plant on a daily basis
Carry out regular scheduled inspection of the field instrument and generate report
Facilitate communications and relationships:
Attends departmental meetings as and when called
Supports management policies
Communicates results and challenges within the department to the automation/instrumentation engineer
RESOURCES
Human Dimension
Instrumentation/Automation Engineers
Planners,Electrica, Instrumentation Technicians
Organizational Dimension
Report to automation/instrumentation engineer
Interface with the following: Mechanical, Methods, Production, Electrical and Process departments
Automation/Instrumentation manager to receive objectives & directives, analyze results and correct possible anormalies
Method
: to request work and repairs be done
The maintenance execution (Mechanical and Automation/Instrumentation: for equipment repairs and reception
Quarry
: to receive limestone and shale
Safety
: To liais with safety offier for accident and prevention and inform about any problem that may occur on the clinker plant
Security
: To inform and sole security problems
External bodies
: SEFA, TASQ
CONTEXT
Ensures the efficient use of energy on the clinker production plant and the cement mills.
Ensures safety of plant and personnel and ensure the protection of the environment in compliance with ISO 14001.
Size
:
One 800tpd capacity precalciner kild
Two 195tph finish mills with roller press
Support proximity: support by CTC
PROFILE
Proficient in MS Word, Excel, Project
Commitment to the highest standar of work ethics
Good knowledge of safety laws and regulations
Good Coaching skills
Very good written and verbal communication skills
Level of Education
HND/Bsc in Engineering (Electrical, Electronics or Physics as main subject)
Functional (Technical) Competencies:
Good knowledge of of cement manufacturing process
Good knowledge of product quality parameters and quality control tests
Good knowledge of computer aided systems for kiln and mill operations
Able to take initiatives based on sound problem solving skills
Organisational (Behavioural & Managerial) competencies:
Good interpersonal relationship
Demonstrated leadership skills via work ethics, ability to delegate and motivate, fairness etc
Result oriented
Team leadership skill
Good aptitude for organization and communication
Result oriented with high decision maing capacity/self confidence
High level of initiative
Anticipative
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